Anhui Keye Information Technology Co.,Ltd. Company Logo Anhui Keye Information Technology Co.,Ltd.

AI Package Solutions Visual Inspection Machine for FMCG Plastic Bottles

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Anhui Keye Information Technology Co.,Ltd.
[China]

Address
168 Tangkou Road,Taohua Industrial Park,Hefei,Anhui,China Hefei Anhui
Phone
86-173-55154206
Contact name
Amy Zheng

Quick Information

  • Brand Name: KEYE
  • Place of Origin: China
  • Model Number : KVIS
  • :

Description

The detection standards are as follows:

ModelCamera numberDetection rangeDetection contentDetection accuracyDetection precisionDetection speed
KVIS-C -SC111setBottle mouthBlack spots, stains, overlap, burrs, lack of material, etc.≥0.5mmQualified product 99.5%160 pcs/min
False detection is less than 0.5%
1setBottom of the bottleBlack spots, stains,foreign material, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
4 setUpper area of the bottleBlack spots, stains,missing, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
4setLower area of the bottleBlack spots, stains, etc.≥0.5mmQualified product 99.5%
False detection is less than 0.5%
1setOuter bottom of the bottleBlack spots, stains≥0.5mmQualified product 99.5%
Hole≥1mmQualified product 99.5%



 Detection principle

The system transports the bottles to the predetermined station in a stable and orderly manner, and then transmits the captured sample image to the image processing software through the high-pixel industrial camera, compares with the standardized sample and distinguishes the defective product and the good product, and controls the corresponding pneumatic components to reject defective products and collect qualified products.


The software sets the comparison standard for the samples, operators can control the comparison precision and choose the precision standard that best suits themselves, thereby controlling the defect rate and greatly reduce costs.


 Detection details

Our design plan uses 11 sets of high-pixel industrial cameras and high-performance stroboscopic light sources to carry out comprehensive detection for bottle mouth, bottle bottom and bottle body defects. The whole set of detection equipment includes mechanical parts, visual electronic hardware and detection systems. The software, the entrance and exit of the detection machine can be integrated with the conveyor line, the detection speed is 9600 pieces/hour, the equipment can realize 7*24 hours of operation, and the unqualified products can be automatically rejected.


Detection software function:

-Open and close the system detection function

-Adjustment of detection index parameters and accuracy.

-Template sampling and storage, sample detection information save and recall.

-Camera image calibration function

-The system displays real-time production information (qualification rate, total production, speed, etc.), historical production information browsing, export and save functions.

-Permission management based on the login account (such as general operation users disable parameter adjustment permissions)

-Operation and adjustment of the mechanical part of the system

(Such as open the transmission device, the adjustment of the air valve blow time, and the adjustment of the alarm signal)



System operating parameters
Dimensions2.3×0.85×1.8(m)Power and frequency220V 20A 50HZ
Total power3.5kwAir pressure0.5~0.8MPa Purify and oil-free
Working temperature-20℃ ~ 60℃Working humidityBelow 50% relative humidity


Examples of sample detection patterns

The patterns shown below are all real-time shots in the existing Keye detection system. The details are as follows:


Notches or deformed in the screw teeth of the bottle mouth

Product configuration details

NameQuantityUnit
1.3 million pixel camera11pcs
camera lens11pcs
Stroboscopic flash source3pcs
Laser beamer2pair
High-speed solenoid ejector2pcs
Industrial Power3pcs
Circuit trigger board1pcs
Frequency converter5pcs
Industrial computer1pcs
HD touch screen1pcs
Pneumatic Components1set
Warning light1pcs
Terminal/relay1set
Strong and weak wiresSeveralpcs

After-sale service

The company has a complete technical service team and rapid response mechanism, and has dedicated service specialists for each customer, who can receive technical consultation and fault reports from customers at any time. And to ensure rapid response to customer emergencies, to ensure that customers receive satisfactory service.During the epidemic or due to special reasons, when after-sales engineers are unable to reach the site, the service center can remotely adjust customer equipment for troubleshooting and technical consultation.

After the equipment arrives at the customer site, the after-sales engineer arrives in time to carry out equipment installation, commissioning, and operation training. The product quality of the whole machine is traceable, and the quality warranty period is 1 year from the date of acceptance. In the event of non-human faults during the warranty period, after-sales engineers will quickly arrive at the site or provide remote guidance for free maintenance.


Certificates

  • CCC : 016ZB22Q32320R0M

Price

  • Delivery Port : Shanghai

Packaging & Delivery

  • Packing :1 SET PER PLYWOOD CARTON
  • Packaging Size : 2 x 1 x 2  Meters
  • Package Weight : 500  Kilograms
  • Delivery Lead Time : 5 weeks for OEM,1 week for ready goods
  • Supply Ability : 1 set per 5 weeks

Product Image

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